Turnout

Thick Web Switch

We offer a complete Thick we switch with Heat Treated Welded Crossing solution ranging from high-speed moveable crossings and their associated actuation, locking and detection systems through to CNC machined mono block tramway switches, which include removable blades.
We design and manufacture switches and crossings. Our JV with Talleres Alegria, SPA, Spain can offer widened product and technology portfolio including swing nose crossings and switch and crossing monitoring equipment, we are ideally placed to meet the rapidly changing requirements of the railway industry. We have fully equipped Machine shop along with CNC controlled machines for manufacturing turnouts. The turnouts can be made to suit Concrete, Wooden, or Steel layout. We fabricate customized prompt solutions for switches and crossings that are cost effective.

Switches

The switches are manufactured maintaining the technical specification of IRS, UIC and CEN, as per requirements of the customers. The manufacturing process are employing the latest CAD/CAM systems along with latest manufacturing and testing facilities.

Types of switches we are manufacturing

Dual Gauge Turnout

We have successfully designed and manufactured dual gauge turnouts which allow using the same turnout for two different rail gauges (typically meter gauge and standard/ broad gauge) .

Canted Turnouts

We have designed and successfully manufactured Canted Turnouts for Dedicated Freight Corridor Corporation, These are tangential entry turnouts with extremely robust construction for the purpose of higher axle loads at increased speed. We can proudly say that we are one of the only three successful manufacturers of such type of turnouts in the country.

Spring Setting Device (SSD) / Back Drive / Dual drive

The Spring Setting Device ensures the correct setting of the switch rail. It gives exactly the required flange way clearance between the open tongue and stock rails at all times and that too up to the junction of Rail Heads (J.O.H.).
This device functions without any fault, each and every time when the switch is operated. It can be used on all the turnout designs of the railway tracks and has already proven to be perfect in every condition. It is very economical as well as it has a longer life.

Turnout

At Jekay International Track Pvt. Ltd., we specialize in providing advanced Turnout that facilitates safe and efficient switching between railway tracks. Engineered with precision, our turnout systems are built to meet the rigorous demands of modern railways, ensuring smooth and reliable transitions, even under high-speed and heavy-load conditions. Our turnout are designed to minimize wear and tear, provide long service life, and enhance overall operational safety.

Technical Specifications

Specification Details
Material High-strength steel, corrosion-resistant alloys
Track Gauge Available for standard, narrow, and broad gauge tracks
Rail Profile Customizable to meet UIC, AREMA, or other rail standards
Operating Speed Supports speeds up to [specify value] km/h depending on design
Switch Type Multiple types available (e.g., single/double slip, diamond crossings)
Temperature Range Operates efficiently in temperatures from -40°C to +60°C
Corrosion Resistance Treated with anti-corrosion coatings for extended durability
Load Capacity Designed to support heavy rail loads and high traffic volumes
Switching Mechanism Manual or automated switching options available
Compliance Meets international railway standards (UIC, AREMA, etc.)
Maintenance Interval Long intervals between scheduled maintenance due to robust design
Switching Time Fast and efficient switching with minimal disruption

Product Features

Precision Engineering

Our turnout are manufactured with exacting tolerances to ensure smooth, reliable transitions between tracks, minimizing wear on rails and wheels.

Durability and Strength

Made from high-strength materials such as premium-grade steel, our turnouts are designed to withstand heavy loads and high-speed rail operations, ensuring long-lasting performance.

Low Maintenance

With corrosion-resistant components and advanced design features, our turnout systems require minimal maintenance, reducing operational downtime.

Enhanced Safety

Designed with built-in safety features, our turnouts provide consistent, fail-safe track switching to prevent derailments and enhance the overall safety of the railway system.

Noise and Vibration Reduction

Engineered to reduce noise and vibration during track switching, improving passenger comfort and reducing rail infrastructure wear.

Weather Resistant

Our turnouts are designed to perform reliably in extreme weather conditions, including heat, cold, rain, and snow, maintaining operational efficiency year-round.